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HYDERABAD
 
Sy. No : 823 & 827
Medchal V&M
Ranga Reddy Dt
Hyderbad, AP - 501 104
 
PANOLI
 
1772, GIDC - PANOLI
Near ANKLESHWAR, District Bharuch
Gujarat - 394 116.
 
BEHRAIN
 
Gulf power Beat W.L.L
Building No. 1369, Road No. 5138
Askar 951, South Alba, BEHRAIN
 

 

INTERNAL INFRASTRUCTURE
GRID CASTING
 
  • In this section Positive and Negative grids are casted.

  • The machines are highly efficient with an average output of 20-30 grids / min / machine.

  • The alloy composition used here increases the strength of the grid and decreases the corrosion rate.

  • Casted grids have a lighter weight that means lesser weight per battery.

  • These Grids are especially designed for Longlife
     
PASTING SECTION
 
  • Here Positive and Negative grids are Pasted.

  • Traditional Pony mixers are used for paste preparation.

  • These mixers have a capacity of 400-800 Kg Per batch.

  • The paste is made with high quality which enables the battery to perform well even at a greater depth of discharge.

  • The belt paster is used which enables pasting to be done thoroughly on both the sides
     
HYDRO SETTING
 
  • Here the plates are cured to produce a better bond between the paste and the grid.

  • A programmable Hydro setting Chamber is used to cure the plates.

  • The chamber has a temperature range up to a 100ºC and also can maintain humidity up to a 100ºC.

  • The chamber has a capacity to cure 3000 plates at per batch.

     
CELL ASSEMBLY
 
  • Stacking –High end AGM separators are used in between the positive and negative plates. These separators have a greater porosity.

  • Group Burning – Terminal welding is done very thoroughly to ensure a strong bond even while at a high rate of discharge.

  • Heat sealing – The battery is heat sealed to avoid acid leak.

  • Leak Testing – Leak testing is conducted to ensure that the cam withstand at high pressure also.
     
FORMATION & TESTING
 
  • Here the batteries are charged and discharged.

  • Totally new Process has been adopted which enables the battery to reach its capacity in very less span of time.

  • The fully automated acid filling unit.

  • Formation process is controlled by PLC which minimizes the errors.
     
ELECTRICAL LAB
 
  • Capacity Test

  • High rate Discharge Test(Room Temperature)

  • Life Cycle Test

  • Vibration Test

  • Thermal Conductivity Test.

  • High rate Discharge Test(-18ºC Temperature)

  • Short Circuit Test.
     
MECHANICAL LAB
 
  • Plastic Yield Testing

  • Air Pressure Test

  • Drop Ball Test

  • Impact Test

     
CHEMICAL LAB
 
  • ETP Plant to ensure water purity.

  • R.O.Plant

  • D.M Plant

  • Absorption Spectroscopy(Sb,Bi,Sn,Al,Fe,Ca)

  • Flame Photometer(Ca,Na,K)

  • Water Quality Analyser (Turbidity, PH, T.D.S, Conductivity)

  • Lead Coating Thickness Analyser.

  • Wet Analysis.
     
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