| INTERNAL INFRASTRUCTURE |
| GRID CASTING |
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- In this section Positive and Negative grids are casted.
- The machines are highly efficient with an average output of 20-30 grids / min / machine.
- The alloy composition used here increases the strength of the grid and decreases the corrosion rate.
- Casted grids have a lighter weight that means lesser weight per battery.
- These Grids are especially designed for Longlife
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| PASTING SECTION |
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- Here Positive and Negative grids are Pasted.
- Traditional Pony mixers are used for paste preparation.
- These mixers have a capacity of 400-800 Kg Per batch.
- The paste is made with high quality which enables the battery to perform well even at a greater depth of discharge.
- The belt paster is used which enables pasting to be done thoroughly on both the sides
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| HYDRO SETTING |
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- Here the plates are cured to produce a better bond between the paste and the grid.
- A programmable Hydro setting Chamber is used to cure the plates.
- The chamber has a temperature range up to a 100ºC and also can maintain humidity up to a 100ºC.
- The chamber has a capacity to cure 3000 plates at per batch.
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| CELL ASSEMBLY |
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- Stacking –High end AGM separators are used in between the positive and negative plates. These separators have a greater porosity.
- Group Burning – Terminal welding is done very thoroughly to ensure a strong bond even while at a high rate of discharge.
- Heat sealing – The battery is heat sealed to avoid acid leak.
- Leak Testing – Leak testing is conducted to ensure that the cam withstand at high pressure also.
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| FORMATION & TESTING |
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- Here the batteries are charged and discharged.
- Totally new Process has been adopted which enables the battery to reach its capacity in very less span of time.
- The fully automated acid filling unit.
- Formation process is controlled by PLC which minimizes the errors.
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| ELECTRICAL LAB |
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- Capacity Test
- High rate Discharge Test(Room Temperature)
- Life Cycle Test
- Vibration Test
- Thermal Conductivity Test.
- High rate Discharge Test(-18ºC Temperature)
- Short Circuit Test.
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| MECHANICAL LAB |
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- Plastic Yield Testing
- Air Pressure Test
- Drop Ball Test
- Impact Test
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| CHEMICAL LAB |
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- ETP Plant to ensure water purity.
- R.O.Plant
- D.M Plant
- Absorption Spectroscopy(Sb,Bi,Sn,Al,Fe,Ca)
- Flame Photometer(Ca,Na,K)
- Water Quality Analyser (Turbidity, PH, T.D.S, Conductivity)
- Lead Coating Thickness Analyser.
- Wet Analysis.
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